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RESIDENTIAL & COMMERCIAL BIOMASS HEATING, Built to Last

Wood Chip Boilers

Automated wood chip boiler systems for homes, estates, commercial, and industrial hydronic heating, from 170K to 3.4M BTU.

Residential & commercial systems | Biomass heating | Complete systems

Choose your wood chip boiler system

Find the right wood chip boiler for your home or business

Residential BIO DUO models cover large homes and estates from 170K to 340K BTU, Commercial BIO DUO scales up to 3.4M BTU for industrial and large-building heating, and the Boiler Conveyor Storage System keeps hoppers automatically fed for continuous operation.

Not sure which system fits your home or business? MBTEK can help confirm boiler size, fuel storage capacity, chimney planning, controls, and accessories for your project.

Sizing guide

Compare BIO DUO Models by Heating Capacity

Square-footage ranges are approximate. Final sizing depends on heat loss, insulation, climate, fuel storage design, chimney planning, and how the boiler will be used.

Residential BIO DUO

Series
Model
Approx. coverage
Residential BIO DUO
Up to 5,000 sq ft
Residential BIO DUO
Up to 10,000 sq ft

Commercial BIO DUO

Series
Model
Approx. coverage
Commercial BIO DUO
Up to 15,000 sq ft
Commercial BIO DUO
Up to 30,000 sq ft
Commercial BIO DUO
Up to 50,000 sq ft
Commercial BIO DUO
Up to 95,000 sq ft

The Boiler Conveyor Storage System pairs with any BIO DUO model above in single- or multiple-boiler configurations. For large or mixed-use buildings, confirm final sizing with MBTEK before ordering.

What is a wood chip boiler?

A wood chip boiler is an automated biomass boiler that burns wood chips instead of cordwood or pellets. A hopper and automatic feed system deliver chips into the burn chamber under modulating combustion control, and the boiler transfers that heat into water for hydronic systems serving homes, estates, commercial buildings, and industrial facilities.

Wood chip boilers are built for continuous, hands-off operation. Because chips are bulkier and less energy-dense than pellets, larger models pair with dedicated fuel storage and a conveyor system so the boiler can run for extended periods between refills.

MBTEK BIO DUO wood chip boiler systems

MBTEK wood chip boiler systems are built on the BIO DUO platform. Residential BIO DUO models (170K and 340K BTU) size for large homes, estates, and light-commercial buildings, while Commercial BIO DUO models (500K to 3.4M BTU) scale up to industrial and large-building heating loads. Every BIO DUO model uses the TIS TRONIC 660HD controller for automated combustion, feed, and system control, with ASTM A106 boiler steel construction and 86%+ efficiency.

A complete system can include the Boiler Conveyor Storage System for automated fuel delivery, a buffer tank, boiler protection valve, circulator pumps, controls, and hydronic distribution equipment. The product picker and sizing tables above keep those boiler links close to the top so buyers can move from research to model selection quickly.

Wood chip boiler vs pellet boiler

Wood chip boiler

Wood chips are a lower-cost, less processed biomass fuel than pellets, but they are bulkier, less energy-dense, and less uniform in size and moisture. Wood chip boilers like BIO DUO are built with larger hoppers and automated feed to handle that variability, and commercial-scale systems typically pair with a dedicated storage and conveyor system.

Pellet boiler

Wood pellets are a manufactured fuel with consistent size, low moisture, and low ash content, which allows a pellet boiler to use a smaller hopper and simpler auger feed. Pellet fuel generally costs more per BTU than wood chips, but requires less fuel storage and handling for a given heating load.

Residential vs commercial wood chip boilers

BIO DUO 50 (170K BTU, up to 5,000 sq ft) and BIO DUO 100 (340K BTU, up to 10,000 sq ft) are sized for large homes, estates, and light-commercial buildings that want automated wood chip heat without industrial-scale fuel handling.

BIO DUO 150 and larger (500K to 3.4M BTU, up to 15,000-95,000 sq ft) are built for commercial, industrial, and large-building heating loads, and typically pair with the Boiler Conveyor Storage System to keep the hopper fed automatically across longer runtimes and higher fuel volumes.

Sizing, buffer tanks, and installation basics

Square footage is only a starting point. Final wood chip boiler sizing should account for heat loss, climate, insulation, ceiling height, air leakage, domestic hot water demand, radiant or fan coil loads, and whether the system is heating a home, estate, or commercial building.

  • Heat loss Use a heat-loss calculation when possible, especially for large, mixed-use, or poorly insulated buildings.
  • Thermal storage A buffer tank can store heat, reduce cycling, and improve comfort in many wood chip boiler systems.
  • Chimney plan Confirm flue sizing, draft, clearances, combustion air, and local code before finalizing the mechanical-room layout.
  • Fuel storage Plan dry wood chip storage and a refill routine, or add the Boiler Conveyor Storage System, to match hopper autonomy and seasonal demand.

Maintenance basics for wood chip boilers

Wood chip boilers need regular cleaning and annual hydronic service. Correctly sized, dry fuel, clean heat-transfer surfaces, correct draft, and healthy water-side components all affect performance.

  • Fuel quality Burn correctly sized, dry wood chips. Oversized, wet, or inconsistent chips reduce efficiency and increase cleaning needs.
  • Ash handling Remove ash and clean the burn chamber and heat exchanger surfaces on schedule to maintain efficiency and airflow.
  • Chimney and seals Inspect flue paths, draft, door gaskets, and smoke seals so combustion stays controlled and safe.
  • Hydronic and feed system Check pumps, valves, controls, expansion tank, water quality, and the fuel feed or conveyor system as part of annual service.

Wood Chip Boiler FAQ

Wood Chip Boilers - Frequently Asked Questions

Direct answers about wood chip boilers, how they work, residential vs commercial sizing, fuel, the Boiler Conveyor Storage System, and maintenance.

What is a wood chip boiler?

A wood chip boiler is an automated biomass boiler that burns wood chips instead of cordwood or pellets. It feeds fuel from a hopper into the burn chamber under automatic combustion control and transfers that heat into water for hydronic space heating.

How does a wood chip boiler work?

A wood chip boiler feeds chips from a hopper into the burn chamber, where a controller like MBTEK's TIS TRONIC 660HD manages combustion and feed rate automatically. BIO DUO is built for automated, modulating combustion control rather than the two-stage gasification process used in MBTEK's cordwood boilers like UNI and TITAN Lambda.

What is the difference between a wood chip boiler and a pellet boiler?

Wood chips are a lower-cost, less processed fuel that is bulkier and less consistent than pellets, so wood chip boilers use larger hoppers and often pair with a dedicated storage and conveyor system. Pellet boilers use a more uniform, lower-moisture fuel that needs less storage volume for the same heating load.

Can a wood chip boiler heat a home, or is it only for commercial buildings?

Yes. BIO DUO 50 and BIO DUO 100 (170K and 340K BTU) are sized for large homes, estates, and light-commercial buildings. BIO DUO 150 and larger scale up to commercial, industrial, and large-building heating loads.

Which MBTEK wood chip boiler should I choose?

Choose Residential BIO DUO (50 or 100) for large homes and estates up to 10,000 sq ft, and Commercial BIO DUO (150 through 1000) for commercial, industrial, or large-building heating from 15,000 up to 95,000 sq ft. Add the Boiler Conveyor Storage System for automated fuel delivery on larger or continuous-run systems.

What does the Boiler Conveyor Storage System do?

The Boiler Conveyor Storage System automatically delivers wood chips from storage into a BIO DUO hopper, reducing manual refilling and keeping combustion consistent. It is available in single-boiler and multiple-boiler configurations.

What size and moisture content of wood chips does a BIO DUO boiler need?

BIO DUO boilers are designed for graded, properly sized wood chip fuel with controlled moisture content. Wet or oversized chips reduce efficiency and increase ash and cleaning needs, so fuel quality and dry storage matter as much as boiler sizing.

What maintenance does a wood chip boiler need?

Maintenance includes burning correctly sized, dry wood chips, removing ash, cleaning the burn chamber and heat exchanger, inspecting the chimney and seals, and servicing pumps, controls, valves, and the fuel feed or conveyor system annually.

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