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Hydronic Air Handling Units

Hydronic central air handling units for ducted HVAC systems — residential and large commercial AHUs that heat, cool, humidify, and dehumidify from a single air-to-water heat pump loop.

Central ducted air | Heat & cool | Heat pump ready

Air handling units and air-to-water heat pumps

An air handling unit (AHU) conditions and distributes air for a whole building or a large zone through a duct network. A blower draws return air across a coil that heats or cools it, then pushes that conditioned air out through the supply ducts to every room. It is the central engine of a ducted HVAC system.

A hydronic AHU like the APOLLO Central AHU uses hot or chilled water at that coil — not refrigerant. An air-to-water heat pump sends hot water in heating mode and chilled water in cooling mode to the same coil, so one outdoor unit drives whole-building comfort through your existing ductwork. The APOLLO Central AHU is built and sized for this air-to-water application.

Why a hydronic air handling unit

A hydronic AHU carries its heating and cooling energy in water, which keeps the refrigerant charge outside at the heat pump. There are no refrigerant lines running through the building and no packaged rooftop compressor to maintain. The same water loop that feeds the AHU can also serve fan coil units, radiant floors, or domestic hot water — all from one outdoor unit.

For retrofits, this means the APOLLO Central AHU can replace an outdated forced-air unit while reusing your existing ducts, upgrading airflow, temperature control, and indoor air quality without tearing out the duct system. For new construction, it centralizes heating, cooling, humidity control, and evaporative cooling in a single cabinet tied to the APOLLO Air to Water Heat Pump.

Air handling unit vs fan coil unit

Air handling unit

A central system that conditions and distributes air for a whole building or a large section through ductwork. One AHU serves many rooms from a single cabinet. Best when you already have — or want — a central duct system and prefer one unit doing the work.

Fan coil unit

A compact, room-level device that conditions one zone with no central duct network. Each fan coil is controlled independently. Best for ductless installs, retrofits, and room-by-room zoning. See the hydronic fan coil units collection.

What your air handling unit controls

The APOLLO Central AHU brings several climate functions into one central cabinet:

  • Heat & cool Hot water heats and chilled water cools at the same coil — every model, both seasons, fed by the air-to-water heat pump.
  • Humidify & dehumidify The 6 and 25 Ton models add humidification and dehumidification for steadier, more comfortable whole-building air.
  • Evaporative cooling An integrated cooling pad with automatic water feed on the 6 and 25 Ton models provides free or backup cooling.
  • Backup heat The 6 and 25 Ton models include a backup heater for demanding loads and large commercial conditions.
  • Airflow direction The 3.5 and 6 Ton ship upflow as standard, with downflow and sideflow available as special order.

Air handling unit maintenance

A hydronic AHU has no indoor refrigerant circuit to service, which keeps upkeep straightforward. A few regular checks keep it running efficiently:

  • Filters Clean or replace the return-air filter on a regular schedule based on use and air quality.
  • Coil & airflow Keep the coil clear and supply and return grilles unobstructed so airflow stays strong.
  • Evaporative pad If using evaporative cooling, check the cooling pad and confirm the automatic water feed is supplying it.
  • Condensate & ducts Inspect the condensate drain when cooling, and check duct connections and registers periodically.
  • Controls Verify thermostat and control settings at the start of each heating and cooling season.

Air Handling Unit FAQ

Hydronic Air Handling Units — Frequently Asked Questions

Direct answers about how hydronic air handling units work, compatibility with air-to-water heat pumps, how an AHU differs from a fan coil or rooftop unit, sizing, installation, and maintenance.

What is an air handling unit (AHU)?

An air handling unit (AHU) is a central HVAC device that conditions and distributes air for a whole building or a large zone through a duct network. Inside, a fan draws air across a coil that heats or cools it, and the unit delivers that conditioned air through supply ducts. A hydronic AHU like the APOLLO Central AHU uses hot or chilled water — supplied by an air-to-water heat pump, boiler, or chiller — as its heating and cooling source rather than refrigerant.

How does an air handling unit work?

A blower pulls return air through a filter and across a water coil. In heating mode the coil carries hot water; in cooling mode it carries chilled water. The air is conditioned as it passes the coil and is pushed out through the supply ductwork to each room. The APOLLO Central AHU also humidifies, dehumidifies, and can run integrated evaporative cooling, all from one central cabinet tied into your duct system.

What is a hydronic air handling unit?

A hydronic air handling unit uses water — not refrigerant — to carry heating and cooling energy to its coil. Hot or chilled water is produced by a central source such as an air-to-water heat pump and circulated to the AHU through insulated pipes. This lets one outdoor heat pump feed the AHU, and other emitters like fan coils or radiant floors, through a single water loop, with no refrigerant lines running through the building.

Are air handling units compatible with air-to-water heat pumps?

Yes. The APOLLO Central AHU is designed to pair with the APOLLO Air to Water Heat Pump. The heat pump produces hot water for heating and chilled water for cooling, and the AHU uses that water at its coil to condition the air it distributes through your ducts. It connects to the same hydronic loop that can also serve fan coils, radiant floors, or domestic hot water.

What is the difference between an air handling unit and a fan coil unit?

An air handling unit is a central system that conditions and distributes air for an entire building or large section through ductwork. A fan coil unit is a compact, room-level device that conditions a single zone with no central duct network. Use an AHU for whole-building ducted comfort; use fan coils for individual room or zone control. Both APOLLO options run on the same hydronic heat pump loop.

What is the difference between an air handling unit and a rooftop unit?

A packaged rooftop unit (RTU) is a self-contained refrigerant system that sits outdoors and blows conditioned air down into the ducts. An air handling unit is typically installed indoors and, in a hydronic setup, carries no refrigerant — it conditions air using hot or chilled water from a separate heat pump or boiler. The hydronic AHU keeps the refrigerant charge outside at the heat pump and lets the same water loop serve other parts of the system.

Can an air handling unit provide both heating and cooling?

Yes. Because the coil can receive either hot or chilled water, every APOLLO Central AHU heats and cools from the same cabinet. The 6 and 25 Ton models also humidify, dehumidify, and add integrated evaporative cooling and a backup heater for larger and commercial loads.

What size air handling unit do I need (3.5, 6, or 25 ton)?

Sizing depends on the square footage, insulation, climate, and load of the space the AHU serves. The APOLLO Central AHU comes in 3.5 and 6 Ton models for residential and light commercial ducted systems, and a 25 Ton model for large commercial buildings. The right size comes from a load calculation — MBTEK can help confirm the correct model for your project.

What is the difference between an upflow and a downflow air handler?

Upflow and downflow describe the direction the AHU moves air. An upflow unit pulls air in low and discharges it out the top — common for basement or closet installs with ducts overhead. A downflow unit discharges air out the bottom — used when ducts run below, such as an attic install. The APOLLO Central AHU 3.5 and 6 Ton ship upflow as standard, with downflow and sideflow available as special order.

Can an air handling unit replace my existing central duct system?

Yes. The APOLLO Central AHU is designed to replace or upgrade an outdated central duct system. It reuses your existing ductwork while improving airflow, temperature control, and indoor air quality, and it swaps refrigerant-based equipment for a hydronic system driven by the APOLLO Air to Water Heat Pump. This is a common way to modernize an older forced-air system without tearing out the ducts.

What is evaporative cooling in an air handling unit?

Evaporative cooling uses a wetted pad and an automatic water feed to cool incoming air as water evaporates. In the APOLLO Central AHU it provides free cooling in suitable conditions or backup cooling when needed, reducing how hard the rest of the system has to work. The water feed is automatic, so the pad stays supplied without manual filling.

What maintenance does an air handling unit require?

Keep the return-air filter clean or replaced on a regular schedule, keep supply and return grilles clear, and inspect the coil, condensate drain, and ductwork periodically. If you use evaporative cooling, check the cooling pad and the automatic water feed. Confirm thermostat and control settings at the start of each heating and cooling season. A hydronic AHU has no indoor refrigerant circuit to service, which keeps upkeep straightforward.

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